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High voltage cables

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Offering overview

Consulting, design, sample, prototype, and serial production of high-quality high-voltage cables for special vehicles, mobile machines, marine and rugged applications.

Typical applications

Picto special vehicules

eSpecial vehicles

Pictogramme construction

eMobile machines

Picto Deployable Systems

Deployable systems

Serial production in 7 steps

1

Sourcing

  • Customer sourcing
  • Stock of connectors and cables from established suppliers
2

Preparation

  • Digital lengthening
  • Pneumatic cutting
  • Customized marking, labeling, etc.
3

Stripping

  • Automated stripping
  • Up to 25 mm diameter
  • Integrated cable cleaning
4

Crimping

  • Automated force-controlled crimping
  • Manufacturer-compliant processing
5

Assembly

  • Qualified personnel
  • Defined processes
  • Customer labeling, mounting options
6

Testing

  • Automated testing to standards
  • Test traceability and documentation
7

Shipping

  • Customer-specific packaging
  • Single, batch & cable-set shipments

Sample and prototype delivery

  • Rapid delivery through in-house stock, qualified staff, readily available design, production and testing toolings.
  • Flexibility to co-develop cable design in parallel to customer vehicle design activities and to accommodate design changes.
  • High quality through qualified and automated production tooling and full sample testing;

Cable specifications

Cable Types

  • HV DC cables for e-components
  • HV AC cables for e-Drives
  • HV AC/DC cables for inlet integration

Cable dimensioning

  • 800 VAC / 1000 VDC
  • 700 A
  • 150 mm²

Cable termination

  • Automotive connectors
  • Cable lugs
  • Pig-tails

Our suppliers

  • For Connectors : Amphenol, Hirschmann & Automotive, Aptiv, E-te Connectivity
  • For Cables: Huber-Suhner, Coroplast, Kromberg & Schubert