With increasingly strict emission reduction requirements in the construction sector, Manitou Group and Kiloutou have partnered to accelerate the decarbonization of machinery, both for new models and existing fleets. The goal: provide an efficient solution for urban worksites, where reducing noise and emissions is critical, by converting diesel-powered telehandlers into electric models. The challenge was to develop a technically robust, economically viable, and scalable solution for converting diesel-powered telehandlers, starting with a seven-year-old Manitou MT 1440.
Kinell, a FETIS Group company, was selected for its expertise in electrification and energy system integration to support this transformation. From prototyping to validation, KInell provided its technical expertise and supplied strategic components such as the Power Distribution Unit (PDU).
A key challenge was maintaining the ruggedness and compatibility of retrofitted machines with the intensive demands of the construction industry. The Manitou MT 1440’s structure, four-wheel-drive transmission, and hydraulic circuits were preserved, ensuring seamless operation for users.
A High-Performance, Integrated Electric Architecture
The diesel engine and fuel tank were replaced with a fully electric system, optimized for energy efficiency and durability:
This solution enables a smooth transition to electric propulsion without altering machine usability or maneuverability.
The electric retrofit instantly lowers the carbon footprint of existing machine fleets without requiring the purchase of new equipment.
The machines retain their reliability, maneuverability, and compatibility with current applications. The transition to electric does not compromise performance, allowing construction and rental companies to meet new regulations. This first prototype sets the stage for broader-scale implementation.
With significantly reduced noise and zero pollutant emissions, these electric telehandlers comply with new urban construction site standards and low-emission zone regulations.
With this successful first conversion, Manitou Group, Kiloutou, and Kinell have demonstrated the feasibility of an industrialized electrification process for construction equipment. This modular approach paves the way for the electrification of other models and applications.
You are working for an OEM ? You need expertise in design and integration of engineering systems ? At Kinell, we are committed to being your trusted partner in bringing your most ambitious projects to life.
